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Discussion Starter #1
Has anyone ever run in to this problem ?
This weekend I put a new piston in my 04 trx450r, after mounting everything I noticed the right side studs are a little bit too short.
The stud doesn't come all the way to the top of the nut
 

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How far down are you talking? I can't remember exactly but it seems they are about even on top. Did you remove and reinstall the studs for any reason? All nuts have the correct washers under them?
 

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Discussion Starter #3
the last thread on the nut is visible.
I did not remove the studs. I didn't pay attention when disassembling, so it might have been like that.
The washers are the same size for all studs.
 

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Did the nut tighten up on the stud and thread the stud into the case deeper than it should be? The left rear stud height is shorter than the other three studs by a few millimeters. Did you pull it back apart? You should measure the height of the studs from the case and make sure they are all set to the correct height.
 

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Has anyone ever run in to this problem ?
This weekend I put a new piston in my 04 trx450r, after mounting everything I noticed the right side studs are a little bit too short.
The stud doesn't come all the way to the top of the nut
Here is what
studs.JPG
the service manual has....
 
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