Strange Electrical Problem
I'm building an 05 for a friend of mine. Powdercoated frame, total engine build, etc. Lots of new parts.
At first it had no spark, I found that the wire going into the spark plug boot had corroded, so I cut back 1/4" and threaded the boot on. That problem is solved. Quad starts right up.
Randomly, I get shocked through the handlebars. Not badly, but enough that I notice and shut it down. Very strange issue.
It has a brand new OEM engine harness, new OEM kill switch, engine is redone with new cases, frame was powdercoated. I sanded down the tabs where the coil mounts to for a good ground.
It still happens if the kill switch is disconnected from the bike (first thing I tried) going to try disconnecting the key but I think I did and it made no difference.
Should I be sanding down any other spots? Like where the engine is bolted to the frame? Any other ground spots I'm missing?
'05 TRX450R - '05 CBR600RR