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Full Version: 04-05 Stealth II Hood and Headlight Conversion
Honda TRX450R Forums: Honda TRX 450R Forum > TRX450R.ORG Sponsors - If you are interested in becoming a supporting vendor, please email sales@atv.com > FourWerx Motorsports
Ripper
So, you want to get an aftermarket hood and still run the Honda lighting? Well until Trew Industries/FourWerx Came out with there 100% Carbon Fiber hood you were left with the idea of hacking up your new bike to make it happen. But now, with this new hood that is designed to work with the stock 06-08 Headlight you can upgrade your 04-05 machine to better lighting and styling.

Introducing the FourWerx Stealth II



To install the Stealth II Hood on a 04-05 TRX450R you will need the following items shown in the picture below. You can get them from VanWall or any local dealer. I was able to pick up a used light very cheap which included all the brackets and bolts, so I would suggest checking out the "for sale" section or other sources for used parts if you really want to save some cash. Some of the parts shown are not needed so I made a list of the parts with there Honda part number for you. You can use most of the bolts and what not from the 04-05 hardware you are about to remove so don’t throw them bolts out!





#1 HEADLIGHT UNIT
33110-HP1-600

#2 PIPE, CP
33113-MBW-D21

#5 STAY, R. HEADLIGHT
61105-HP1-600

#6 STAY, L. HEADLIGHT
61106-HP1-600

#7 STAY, HEADLIGHT
61108-HP1-600

#8 PLATE, HEADLIGHT
61109-HP1-600

#9 RUBBER, RR.
80116-MR1-000
You will need three of these.

#10 COLLAR
84706-HP1-600
You will need three of these.

#11 BOLT, FLANGE (6X12)
90004-GHB-610
You will need six of these.

#12 BOLT, FLANGE (6X25)
90004-GHB-670

#13 BOLT-WASHER (6X25)
93404-06025-08
You will need two of these.




Step by Step

1. You will want to remove the front plastics and stock 04-05 headlight housing and mounting hardware.
2. Remove the Fender Stays from the bike and discard.
3. Install the new fender stays #5 STAY, R. HEADLIGHT #61105-HP1-600 and #6 STAY, L. HEADLIGHT #61106-HP1-600. Note that the fender stays and the Headlight mounts are the same parts.
4. Attach the light to the fender stays/headlight mounts.
5. Locate and install #7 STAY, HEADLIGHT #61108-HP1-600 and #8 PLATE, HEADLIGHT #61109-HP1-600. You will need to drill mounting holes into the cross section of the frame for this portion. Be sure to put silicone sealant over the holes prior to running the bolt down in to keep things nice and sealed.
6. Once the rear of the light is all mounted up you can tighten down all the bolts and reinstall the lights into the headlight housing and hook up the wiring.
7. Reinstall your fenders.
8. Install your new FourWerx Stealth II Hood and enjoy the better light pattern of the 06-08 headlight and the killer look of your new hood.


When I get the time, I will take every thing off of mine and get pictures of each step to aid in your headlight / hood upgrade. But for now this will get you started.




Gumby46
Good one Steve, here is my walkthru for the headlight conversion to supplement your own.

I'm gonna be ordering myself a FourWerx hood to go with my new plastics!
champ
hey dont u need #3 socket, headlight?
champ
bump
Gumby46
QUOTE(champ @ May 6 2008, 07:49 AM) *
hey dont u need #3 socket, headlight?


#3? The #3 part in the diagram?
Ripper
QUOTE(champ @ May 6 2008, 10:49 AM) *
hey dont u need #3 socket, headlight?

No, the 04-05 wiring (part #3) is a direct fit into the 06-08 headlight housing.
trxjwb
How much is the Hood shipped?
mccown450
i wish i would have done a write up on how to go from an 06 front end to an 04, but me and rick just swapped out whatever we thought we needed haha
FourWerx
$190 shipped for now.. Prices will be going up soon though due to the cost of carbon fiber going thru the roof.

SO get them cheap now..

Thanks, Jay
champ
funny i didnt even need to cut old brackets off from the 05 light
ridinredodb
do you have to drill holes to do the 06-08 headlight conversion? i really want to do this conversion, it looks so much better than the 04-05 hood and light
prlandry
I wish those pics were still up...... I'm curious as to what that hood looked like.
HRE
QUOTE(prlandry @ Aug 22 2009, 08:03 PM) *
I wish those pics were still up...... I'm curious as to what that hood looked like.



visit us on the web at www.fwcarbon.com, i believe there is a picture on the website.
RallySoob
QUOTE(HRE @ Aug 27 2009, 04:54 PM) *
QUOTE(prlandry @ Aug 22 2009, 08:03 PM) *
I wish those pics were still up...... I'm curious as to what that hood looked like.



visit us on the web at www.fwcarbon.com, i believe there is a picture on the website.


only thing on your website for the 450r is the trx-s hood. and a coming soon pic of the stealth 3. can you guys get sum pics up so we can start buying these hoods... they 'sound' great so far...
marinenyc
Yea I need a pic of that new stealth lll hood. Im in the market for one.
RallySoob
You alive Fourwerx? Send me the pics and I'll post them for you... Or send me a hood and I'll take some nice pics and post them...
FourWerx
We had some issues with the Stealth III hoods, and are re-doing the hoods right now. Stealth I and Stealh II hoods are due to be re-released within the next 30 days.

Thanks, Jay
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