|04-27-2006, 12:48 PM||#1 (permalink)|
Join Date: Mar 2006
Is it hard for a do it yourself project to replace a clutch on a 05 TRX450R Honda rather than going to the dealership or a local quad mechanic?
any pointers will help.
HMF Slip-On Exhaust
Akraix Graphic Kit
3" Wheel Spacers
|04-27-2006, 06:41 PM||#4 (permalink)|
Join Date: Feb 2006
I did mine about two weeks ago. It was pretty easy. This is just a quick guide to go by. I got my clutch from rocky mountain ATV. Or you can get it from the site sponsors or honda. I went with a better set of springs.
SOAK NEW CLUTCH PARTS BEFORE INSTALL.
take off break pedal and rear plasic piece neer foot peg,
take off cover,
take long rod and two washers off,
take plates out,
Check basket to make sure all is looking good,
install new plates (alternate pads and spacers make sure pads on on the outsides of the baskets)
put rod back in making sure to adjust where the clutch cable goes in to make sure it pushes the rod out when pressing the clutch lever,
reinstall two washers that were on the tip of the rod
TQ the springs down to 9 pounds,
install clutch cover, install brake pedal back and rear plastic.
Fill with new clutch fluid (Your choice) remove overfill screw fill till it runs out put screw back in
make sure clutch cable is adjusted right.
Crank it up. (I let mine idle for a bit before i got on it. Then did not ride it hard for a few min. then raped it like it should be driven.
Keep in mind you may not use all the discs that came with your clutch kit.
Refer to your honda manual before during and after install for any questions or ask somebody here.
2004 450R (Red)
K&N or UNI With outerwear (No lid)
Trinity Stage 4 exhaust
Bling star skid plate
AC nerf bars
AC Wide grab bar
Renthal 38t rear
Renthal 12t, 13t, 14t front (Changes when trails do)
Primary drive O ring chain.
K&N jet kit
Holeshot XCR's on T9 race wheels
|04-28-2006, 05:34 PM||#7 (permalink)|
Efren, I did a write up on my website on the clutch mod and it basically tells you how to change the clutch with pics...check it out.
Click the link in my sig and go to TRX How To Guides...hope it helps.
'08 Yamaha Raptor 250 (Kids)
'07 Poaris Ranger XP
'06 LT-R450 (Wife's)
'05 TRX450R (Mine)
'05 Polaris Predator 90 (Kids)
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